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Dana 18 Transfer Case Service Diagnosis - Wagon
Transfer case illustration shown for reference only - click here to shop for these parts by interactive diagram
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Slips out of gear (High-Low): | Possible Solution: |
---|---|
Shifting lock spring weak | Replace spring |
Bearing broken or worn | Replace |
Shifting fork bent | Replace |
Slips out of front wheel drive: | Possible Solution: |
Shifting lock spring weak | Replace spring |
Bearing worn or broken | Replace |
End play in shaft | Adjust |
Shifting fork bent | Replace |
Hard Shifting: | Possible Solution: |
Lack of lubricant | Drain and refill |
Shift lever stuck on shaft | Remove, clean and lubricate |
Shifting lock ball scored | Replace ball |
Shifting fork bent | Replace fork |
Low tire pressure | Inflate |
Grease leak at front or rear drive: | Possible Solution: |
Grease leak at covers | Install new gaskets |
Grease leak between transmission and transfer case | Install new gaskets |
Grease leak at output shaft | Install new oil seal |
* Learn more about the Dana 18 Transfer Case from the Service Manual for Jeep Utility Vehicles
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